DW05 Series

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High-current connector

Outline
 Along with the spread of energy management systems in recent years, the introduction of storage battery system using lithium-ion is becoming widespread.
 As for the systems like storage battery one using high current, the importance is attached to the safety at the time of assembly work and maintenance. So there are a lot of demands for connection methods that can prevent incorrect wiring and short circuit accidents.
 JAE has now developed the 150A-class high-current connector DW05 Series which can realize a safe connection in the situation using such high current.
 The contacts of the DW05 Series cannot be touched easily, and from the difference in the mating shape, the connection between the opposite polarities cannot be made. So it is possible to prevent short circuit accidents between the opposite polarities and realize a high level safety.
 Also, it contributes to shorten work time for customers by simplifying connection work with an easy operation lock structure equipped between the connectors, which can provide adequate strength as well as screw fixing.
 The DW05 Series features a multi-contact structure compatible with high-current connection and also has superior connection stability.

Features
Improved Workability: With mis-mating prevention key to avoid wrong wiring and short-circuit during assembly.
High Safety: With structure to prevent finger tips from touching the terminal to avoid electrical shock.
  Mis-connection of positive and negative polarity terminals prevented by using 2 different colors for insulator (ivory and black), and a different mating shape for each.
Termination: Crimp termination considering on-site assembly.
  Conductor cross-section of standard cable is 38 mm2. (Cable of 26 to 42 mm2 in the same shape is possible to be used)

General Specifications

# of contacts1 pos.
CurrentAC 150A, DC 150A (Temperature rise: 40 deg. C max.)
Contact resistance0.2 milliohm max (initial)
0.3 milliohm max. (after various tests)
Operating temperature range-40 deg. C to +85 deg. C
High-current connector

Technical Resources

Product ListShow allCustomize

Status RoHS compliant REACH compliant Connector types Number of positions Material of housing Color of housing Material of contact Contact finish Wire termination method Applicable wire conductive area (mm2 Applicable wire size Applicable wire insulation diameter (mm max.) Rated current (A) Contact resistance (milliohm max. initial) Operating temperature range (deg. C) Applicable contacts Applicable product part numbers Mate to contact Remarks
Active Yes Pin contact Copper Alloy Silver plating Crimp 26 to 42 AWG #2 13.0 150 0.2 -40 to +85 DW05P01CZZ* DW05S01CAG1
Active Yes Pin housing (Main unit) 1 Glass filled PBT Black 150 -40 to +85 DW05P01CAG1
Active Yes Pin housing (Main unit) 1 Glass filled PBT Ivory 150 -40 to +85 DW05P01CAG1
Active Yes Socket contact Copper Alloy Silver plating Crimp 26 to 42 AWG #2 13.0 150 0.2 -40 to +85 DW05S01CZZ* DW05P01CAG1
Active Yes Socket housing (Main unit) 1 Glass filled PBT Black 150 -40 to +85 DW05S01CAG1
Active Yes Socket housing (Main unit) 1 Glass filled PBT Ivory 150 -40 to +85 DW05S01CAG1

Notice


Status RoHS compliant REACH compliant
Connector types Number of positions Material of housing
Color of housing Material of contact Contact finish
Wire termination method Applicable wire conductive area (mm2 Applicable wire size
Applicable wire insulation diameter (mm max.) Rated current (A) Contact resistance (milliohm max. initial)
Operating temperature range (deg. C) Applicable contacts Applicable product part numbers
Mate to contact Remarks